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yz_joiner_parts.scad
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include <config.scad>
use <GDMUtils.scad>
use <joiners.scad>
module yz_joiner()
{
joiner_length=10;
base_height = rail_height+groove_height;
endstop_delta = platform_length - base_height;
motor_mount_spacing=43+joiner_width+10;
color([0.5, 0.7, 1.0])
prerender(convexity=10)
difference() {
union() {
difference() {
union() {
// Bottom.
up(rail_thick/2) {
back(platform_length/2) {
yrot(90) sparse_strut(h=rail_width, l=platform_length-0.1, thick=rail_thick, maxang=45, strut=10, max_bridge=500);
}
}
// Back.
up((rail_height+groove_height)/2) {
back(rail_thick/2) {
zrot(90) {
if (wall_style == "crossbeams")
sparse_strut(h=rail_height+groove_height, l=rail_width-joiner_width/2, thick=rail_thick, strut=5);
if (wall_style == "thinwall")
thinning_wall(h=rail_height+groove_height, l=rail_width-joiner_width/2, thick=rail_thick, strut=rail_thick);
if (wall_style == "corrugated")
corrugated_wall(h=rail_height+groove_height, l=rail_width-joiner_width/2, thick=rail_thick, strut=rail_thick, wall=3);
}
}
}
// Side Walls
xflip_copy() {
right((rail_spacing+joiner_width)/2) {
// Wall.
back((platform_length-joiner_length+1)/2) {
if (wall_style == "crossbeams")
up((rail_height+rail_thick)/2)
sparse_strut(l=platform_length-joiner_length+1, h=rail_height+rail_thick, thick=joiner_width, strut=5);
if (wall_style == "thinwall")
up((rail_height+rail_thick)/2)
thinning_wall(l=platform_length-joiner_length+1, h=rail_height+rail_thick, thick=joiner_width, strut=rail_thick);
if (wall_style == "corrugated")
up(rail_height/2)
corrugated_wall(l=platform_length-joiner_length+1, h=rail_height, thick=joiner_width, strut=rail_thick, wall=3);
}
// Rail tops.
translate([0, rail_height, rail_height-0.05]) {
translate([0, (platform_length-rail_height)/2, groove_height/2])
cube(size=[joiner_width, platform_length-rail_height, groove_height], center=true);
}
}
}
// Back wiring access hole frame
if (wall_style == "corrugated") {
up(rail_thick+rail_height/4/2) {
back(rail_thick/2) {
cube([16+4, rail_thick, rail_height/4+4], center=true);
}
}
}
// Side wiring access hole frames
if (wall_style == "corrugated") {
up(rail_thick+rail_height/4/2) {
back(platform_length/3) {
xspread(rail_spacing+joiner_width) {
cube([joiner_width, 16+4, rail_height/4+4], center=true);
}
}
}
}
}
// Shrinkage stress relief
translate([0, platform_length/2, rail_thick/2]) {
yspread(12, n=7) {
cube(size=[rail_width+1, 1, rail_thick-2], center=true);
}
xspread(12, n=9) {
yspread(platform_length-10) {
cube(size=[1, 20, rail_thick-2], center=true);
}
}
}
// Clear space for front joiners.
translate([0, platform_length+0.05, rail_height/2]) {
joiner_pair_clear(spacing=rail_spacing+joiner_width, h=rail_height+0.001, w=joiner_width, clearance=5, a=joiner_angle);
}
// Clear space for back joiners.
translate([0, -6.05, rail_height/2]) {
zrot(180) joiner_pair_clear(spacing=rail_spacing+joiner_width, h=rail_height+0.001, w=joiner_width, a=joiner_angle);
}
// Clear space for side joiners.
translate([0, platform_length/3+0.05, rail_height/2]) {
zrot(90) joiner_quad_clear(xspacing=platform_length/2, yspacing=rail_width+2*6, h=rail_height+0.001, w=joiner_width, a=joiner_angle);
}
// Clear space for top joiners.
translate([0, rail_height/2, rail_height+groove_height-0.05]) {
xrot(90) joiner_pair_clear(spacing=rail_spacing+joiner_width, h=rail_height, w=joiner_width+0.001, clearance=5, a=joiner_angle);
}
// Back wiring access hole
if (wall_style != "crossbeams") {
up(rail_thick+rail_height/4/2) {
cube([16, joiner_width*3, rail_height/4], center=true);
}
}
// Side wiring access hole
if (wall_style != "crossbeams") {
up(rail_thick+rail_height/4/2) {
back(platform_length/3) {
xspread(rail_spacing+joiner_width) {
cube([joiner_width*3, 16, rail_height/4], center=true);
}
}
}
}
}
// Front joiners.
translate([0, platform_length, rail_height/2]) {
joiner_pair(spacing=rail_spacing+joiner_width, h=rail_height, w=joiner_width, l=joiner_length, a=joiner_angle);
}
// Back joiners.
translate([0, -6, rail_height/2]) {
zrot(180) joiner_pair(spacing=rail_spacing+joiner_width, h=rail_height, w=joiner_width, l=joiner_length, a=joiner_angle);
}
// Side joiners.
translate([0, platform_length/3, rail_height/2]) {
zrot(90) joiner_quad(xspacing=platform_length/2, yspacing=rail_width+2*6, h=rail_height, w=joiner_width, l=joiner_length, a=joiner_angle);
}
// Top joiners.
translate([0, rail_height/2, rail_height+groove_height]) {
xrot(90) {
xspread(rail_spacing+joiner_width) {
joiner(h=rail_height, w=joiner_width, l=joiner_length, a=joiner_angle);
}
}
}
translate([0, platform_length-joiner_length, rail_height/4]) {
difference() {
// Side supports.
cube(size=[rail_width, 5, rail_height/2], center=true);
// Wiring access holes.
xspread(rail_width/3, n=3) {
cube(size=[16, 11, 11], center=true);
}
}
}
}
}
}
yz_joiner();
module yz_joiner_parts() { // make me
//zrot(-90) fwd(platform_length/2) yz_joiner();
}
yz_joiner_parts();
// vim: noexpandtab tabstop=4 shiftwidth=4 softtabstop=4 nowrap